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Numerical modelling of microscopic lubricant flow in sheet metal forming. Application to plane strip drawing

机译:板料成形中微观润滑剂流动的数值模拟。平面条带图的应用

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摘要

This paper presents a numerical investigation of microscopic lubricant flows from the cavities to the plateaus of the surface roughness of metal sheets during forming processes. This phenomenon, called micro-plasto-hydrodynamic (MPH) lubrication, was observed experimentally in various situations such as compression sliding tests, strip drawing and cold rolling. It leads to local friction drop and wear reduction. It is therefore critical to achieve a good understanding of this phenomenon.To move towards that goal, a multiscale fluid-structure interaction (FSI) model is developed to model lubricant flows at the microscopic scale. These simulations are made possible through the use of the Arbitrary Lagrangian Eulerian (ALE) formalism.In this paper, this methodology is used to study plane strip drawing. The numerical model is able to predict the onset of lubricant escape and the amount of lubricant flowing on the plateaus. Numerical results exhibit good agreement with experimental measurements.
机译:本文提出了在成形过程中微观润滑剂从空腔流向金属薄板表面粗糙度平稳段的数值研究。这种现象称为微塑性流体动力(MPH)润滑,是在各种情况下(例如压缩滑动试验,带材拉伸和冷轧)通过实验观察到的。它导致局部摩擦下降和磨损减少。因此,对这一现象有一个很好的了解是至关重要的。为了实现这一目标,开发了多尺度流固耦合模型(FSI),以微观尺度模拟润滑剂流动。通过使用任意拉格朗日欧拉(ALE)形式主义可以使这些模拟成为可能。在本文中,该方法用于研究平面带状图。该数值模型能够预测润滑剂逸出的开始和在高原上流动的润滑剂的量。数值结果与实验测量结果吻合良好。

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